Ford India to benefit from economies of scale
September 20th, 2011 - 1:52 pm ICT by IANSChennai, Sep 20 (IANS) The eight new car models Ford Motor Co plans to roll out of its two Indian plants will be on global platform and will have several common parts, reducing costs, a company official said.
“The new models will not (be) designed for any specific market. But there will be lot of common parts to cut down on our costs,” said Michael Boneham, president and managing director of Ford India.
He said a decision was yet to be taken on the models the company would produce in its two Indian plants — one existing and the other coming up in Gujarat.
“We decided to have a second plant in Gujarat mainly to save on logistics costs and have a plant near the National Capital Region (NCR) that (accounts for) 20 percent of the sales,” he said.
He said in Gujarat the engine plant would first go on stream followed by the car plant in 2014.
“The new plant can make six different models in a single production line,”
he added.
Ford India is building an integrated vehicle manufacturing facility and an engine plant at Sanand in Gujarat at an outlay of $1 billion.
The vehicle plant will have an initial annual capacity of 240,000 units. The engine plant will have an initial annual capacity of 270,000 engines.
Ford India’s plant at Maraimalai Nagar near here has a vehicle plant with an annual capacity of 200,000 units.
The company is also investing $72 million to expand its engine plant near here to take the annual production capacity to 330,000 from the current 250,000 units.
“We will be crossing 100,000 units production at our Chennai plant this year. Three years back the production was just 30,000 units. The growth is good,” Boneham said.
Boneham said India will be the third largest car market after China and the US by 2020.
“The car plants will be domestically driven while the engine plants would cater to both domestic and overseas (markets).
“While Hyundai ships out cars, we will be shipping out engines. We will be shipping out over 60,000 engines this year.”
Terming Asia a major market for Ford, Boneham said the company had to fundamentally change itself to cater to these markets - “rolling out small cars as perceived by the buyers in these markets and not what we termed as a small car”.
“We want sales to come equally from the US, Europe and the Asian regions, and small cars have a large share in that,” he said.
Speaking about the company’s sales, he said: “Figo is doing well. We have over 1,000 bookings for our new Fiesta and nearly 80 percent of that is for diesel variant. Seventy-five percent of Figo sales are diesel variants and this is expected to go up to 80 percent.
“When sales of petrol version went down here, we saw demand for petrol variant in South Africa and shipped the models there.”
He said over 800 Figos have been exported to Saudi Arabia.
Boneham said demand was expected to surge from tier 2 and 3 cities. “We are profitable at all the product levels.”
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- Ford mulls fresh investments, plant expansion in India - Apr 07, 2011
- Ford to export Figo to Mexico, Middle East, North Africa - Mar 09, 2011
- Ford's August sales up nine percent - Sep 01, 2011
- Ford India to export Figo, engines to South Africa - Feb 05, 2010
- Ford to invest $72 mn to expand engine plant - May 17, 2011
- Ford India exports engines to Thailand, Figo to S. Africa - Jun 11, 2010
- Ford India expects 10 percent sales growth - May 22, 2012
- Ford India to export Figo to Asia-Pacific markets - Jul 05, 2010
- Ford launches small car Figo with four variants - Mar 09, 2010
- Ford India to expand Figo's export market - Nov 02, 2010
- General Motors targets 40 percent volume growth in 2011 - Feb 14, 2011
- Ford's domestic sales up 11 percent - Dec 01, 2011
- Cess on diesel vehicles regressive: Ford India - Feb 16, 2012
- Ford's Figo crosses one lakh-sales mark - Jul 01, 2011
Tags: 1 billion, car market, car models, car plant, car plants, economies of scale, engine plants, ford india, ford motor, ford motor co, global platform, gujarat, hyundai, indian plants, logistics costs, managing director, ncr, new car, outlay, overseas markets